Industrial AI & Analytics
for Downstream

Find the process conditions behind fouling, yield losses, and unplanned unit shutdowns before they cost you margin.

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Four areas where downstream engineers use their process data to improve yield, reduce energy consumption, and avoid unplanned downtime.

Identify hidden limitations impacting throughput and recovery
Why Relevant:

In refinery units, throughput and yield are often limited by hidden process constraints rather than equipment capacity. Interactions between temperatures, pressures, catalyst activity, and column behavior can silently reduce recovery or limit unit capacity. Without a clear view of multivariate process interactions, engineers struggle to identify what truly limits performance.

Why TrendMiner:

TrendMiner allows engineers to analyze years of multivariate process data in minutes. By correlating process variables, operational events, and unit behavior, teams can quickly identify hidden constraints and validate improvement opportunities. Engineers can compare historical runs, detect constraint patterns, and quantify the impact of process adjustments.

Linked use cases:
  • VDU recovery loss troubleshooting 
  • DCU furnace run length optimization 
  • Catalyst deactivation prediction (HDS) 
  • Sulfur recovery loss troubleshooting 
  • Column shutdown prevention (steam flow drop) 
Detect and prevent process instabilities before they cause production losses
Why Relevant:

Process trips and transient instabilities can lead to production losses, safety risks, and expensive restart procedures. Many instability events are preceded by subtle changes in operating conditions that are difficult to detect using traditional monitoring tools.

Why TrendMiner:

TrendMiner enables engineers to identify patterns that precede process trips by analyzing historical time-series and contextual events. Using pattern search, similarity analysis, and fingerprinting, teams can detect instability signatures and intervene before trips occur.

Linked use cases:
  • Compressor trip diagnosis (gas plant) 
  • Pump vibration root cause analysis 
  • Mechanical seal monitoring 
  • Flare spike root cause analysis 
  • Distillation column stripper level instability 
  • Startup fingerprinting for compressors and blowers
Extend equipment runtime and reduce unplanned interventions
Why Relevant:

Maintaining unit availability requires understanding how operating conditions impact equipment health and degradation. Process conditions often accelerate fouling, catalyst deactivation, or mechanical wear, reducing runtime and increasing maintenance interventions.

TrendMiner’s Solution:

TrendMiner provides full visibility into asset behavior within the process context.Engineers can correlate operating conditions with equipment performance, detect early degradation patterns, and optimize maintenance timing.

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Dairy processing from raw milk to final product.

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Why Most Refineries don't Run at Design Capacity

5 data analyses most teams never run – but should.

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Fast & intuitive

Access and explore data effortlessly with a user-friendly platform for the whole team.

Advanced analytics

Empower everyone to generate insights with powerful analytics to drive data driven decisions.

Reporting & collaboration

Share insights, collaborate across teams, and create personalized dashboards to track progress.

Monitoring & alerts

Keep your plant and assets running smoothly with 24/7 monitoring and instant alerts.

Data contextualization

Transform time-series data into meaningful events in your enhanced data layer.

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