Access and explore data effortlessly with a user-friendly platform for the whole team.
Empower everyone to generate insights with powerful analytics to drive data driven decisions.
Share insights, collaborate across teams, and create personalized dashboards to track progress.
Keep your plant and assets running smoothly with 24/7 monitoring and instant alerts.
Transform time-series data into meaningful events in your enhanced data layer.
From roasting and extraction to drying and aroma recovery, coffee manufacturing depends on perfect balance — flavor, energy, and throughput. TrendMiner gives producers real-time insight into temperature, pressure, and flow behavior, helping optimize roasting efficiency, stabilize extraction, and prevent costly downtime. By turning process data into clear, actionable intelligence, TrendMiner helps deliver consistent quality and efficiency in every batch, from bean to cup.
of unplanned downtime in coffee plants is related to pump or heat exchanger failures.
of water and steam used in extraction and evaporation can be saved through process analytics.
free guide
A practical guide for process engineers and plant managers in coffee manufacturing.
Ensure quality, food safety, and resource efficiency in every step of your process with TrendMiner.
Extraction is the main bottleneck—any slowdown directly impacts profitability. Frequent CIP cycles in evaporators risk downtime, making sufficient pre-evaporator storage essential to maintain continuous extraction flow.
Balance production lines by calculating real-time usage rates of surrounding units from tank levels or flowrates. Determine if CIP can proceed safely or adjust extraction speed to maintain continuous, efficient operation without stoppages.
Extraction depends on stable, high-quality steam. Low supply or temperature drops hinder coffee hydrolysis and reduce yield. Detecting steam issues only at the extractor stage is often too late to prevent process failures.
Enable real-time monitoring and anomaly detection in boilers and extraction units to detect issues early. Leverage dashboards and ContextHub historical data to identify deviations, correct them fast, and prevent process failures.
Roasting consumes excessive energy (120-200ºC for 20+ minutes), leading to high operational costs.
Tracks energy usage across multiple roasting conditions. Identifies bottlenecks in energy consumption through visual analytics. Defines ideal operating conditions for cost-efficient roasting.
Brewing Efficiency: Smart Balancing in Coffee Extraction Lines
The powder coffee production line includes extraction, evaporation, and spray drying, with buffer tanks between each stage. Extraction is the bottleneck—slowest to convert, yet most critical. Key goals:
With predictive buffer tracking and cleaning coordination, the team unlocked consistent extraction, smarter scheduling, and a 7% boost in throughput—powered by real-time data and operational alignment. Want to optimize your production flow? Let’s talk.
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